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Re: TYPE IV Engine Rebuild

Posted: Wed Sep 08, 2010 11:22 pm
by justdave
Six Volt wrote:Dave, I have the Type IV rebuild (w/ Jake Raby) DVD that you can borrow as long as you promise to return it. 4 long hours of fun! :lol:
Sean - I pinky-swear I will return it!!! Maybe I can get it from you at this month's meeting?

Bill - thanks for the heads up. Is it possible that I could use my existing main bearings, or would I be setting myself up for disaster?

I was unaware of the worldwide shortage of Type IV main bearings. Probably caused by the Bush administration.

Re: TYPE IV Engine Rebuild

Posted: Thu Sep 09, 2010 7:41 am
by toolbox
justdave wrote: Is it possible that I could use my existing main bearings, or would I be setting myself up for disaster?

Just bite the bullet and buy new bearings. Reusing the old ones could end up costing way more later.

How do the heads look? That is another place that will suck up your money.

Re: TYPE IV Engine Rebuild

Posted: Thu Sep 09, 2010 8:37 pm
by justdave
The heads overall look okay, but they are definitely in for a valve job before being reassembled. I guess I already knew the "right" answer to the main bearings question. Thanks for reaffirming my thoughts.

Re: TYPE IV Engine Rebuild

Posted: Thu Sep 09, 2010 10:46 pm
by Six Volt
justdave wrote: Sean - I pinky-swear I will return it!!! Maybe I can get it from you at this month's meeting?
I'll dig out the DVD and have it for you at the meeting or earlier if we meet up. I'd check with Bill on the heads to see what he recommends, but if you're looking for someone good, Aaron's (Widefive) guy is RIS out of Youngstown. He is Richard Sedoris. In my view, he's outstanding. He'll take your heads and treat them right. Reasonable too. You can find him here: http://www.thesamba.com/vw/forum/profil ... le&u=10505

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 7:38 am
by CraigOnTheBoat
Whoa did you see his avatar?

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 8:25 am
by WideFive
...

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 9:34 am
by wwebner
Dave,a VERY worthwhile book is "How to Rebuild Your VOLKSWAGON Aircooled Engine by Tom Wilson.Available at www.airheadparts.com
or 866-664-3724. pt# 113-HPB-225.
Bill

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 10:53 am
by toolbox
justdave wrote:The heads overall look okay, but they are definitely in for a valve job before being reassembled. I guess I already knew the "right" answer to the main bearings question. Thanks for reaffirming my thoughts.

The valve seats are a weak point on the stock type IV heads. There was also a TSB on eleminating the stock head gasket and lapping the cylinders to the head for better sealing. You will need to reset the deck height when the gasket is eliminated for proper compression ratio.

Bill and /or Chuck can add more to this I am sure.

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 9:55 pm
by justdave
Thanks, Sean. I plan to be at the meeting but I'll contact you if I think I might see you somewhere else first.

Bill - I have the How To book and the Bentley manual. Sometimes it feels like information overload, but as I learn more everything starts making more sense.

I SPLIT MY CASE TONIGHT!!! WOO-HOO! I'll post pics in a little while.

Re: TYPE IV Engine Rebuild

Posted: Fri Sep 10, 2010 11:50 pm
by justdave
Beginning the split under the oil pump opening.
Beginning the split under the oil pump opening.
Close-up of split.  Notice the nut on the stud to prevent damaged threads.
Close-up of split. Notice the nut on the stud to prevent damaged threads.
Case as it begins to split.
Case as it begins to split.
What a team!!
What a team!!
Right half.
Right half.
Left half (still attached to engine stand).
Left half (still attached to engine stand).
Many thanks to Kyle for letting me use his engine stand! (and to Smittie for being my extra set of hands!)